Discover how our Ultrasonic spray technology has innoved in various fields since than 40 years thanks to a continuous innovation.
How does Ultrasonic Spray work
Ultrasonic spray uses ultrasonic vibrations to break up liquids into fine droplets. The process begins by transporting a liquid to a piezoelectric transducer, which generates ultrasonic wave vibrations under the impulse of an electric field. If the vibration amplitude is large enough, we can observe the creation of dispersed liquid droplets.
Compared with traditional methods, it offers a more uniform particle distribution, and a more precise control of the droplet diameter, which decreases as a function of frequency(from 40 microns to around 4 microns) with very low energy consumption.This level of control allows for uniform and consistent coating application, ensuring optimal coverage and minimizing waste.
Two Methods of Ultrasonic Spray
In the 20kHz to 100kHz frequency range, the liquid is sprayed when it comes into contact with a vibrating surface.
Above 100kHz, an ultrasonic transmitter is positioned at the bottom of a liquid container, creating a sound field that generates a nebulization phenomenon.
Discover Our Ultrasonic Spray Nozzles
Powerful Applications
- This technology is widely used in the paints and coatings industry to apply thin and uniform layers on objects of all shapes and sizes.
- In the pharmaceutical field, ultrasonic atomization is used for drug manufacturing, while in the electronics industry, it enables the deposition of conductive or insulating materials on printed circuits.
- In the food industry, it extends the shelf life of consumer products by applying protective coatings.
- This technolgy also finds growing applications in sectors such as aerospace and energy.
New Horizons in Research at SinapTec
Thanks to our advanced technology, we offer the ability to control in real time all parameters related to your process. Specifically, the reproducibility of particle size distribution in volume and size.
This expertise we provide to our clients allows for a serene approach to a wide range of activities, such as:
- The study of the pollutant through wet deposition and comparison with theoretical simulation data.
- The study of atmospheric nucleation phenomena, coupling our equipment with plasma sources for biomedical applications, and many others.
How to Incorporate Ultrasonic Spraying into Your Manufacturing Process with SinapTec
We offer two families of piezoelectric OEM systems: These OEM modules can be customized according to your needs and integrated into your machines.
To incorporate ultrasonic spray into your manufacturing process with SinapTec, you have access to a comprehensive range of solutions tailored to your needs. Our offerings include two families of piezoelectric OEM systems: ultrasonic spraying nozzle and the high frequency ultrasonic aerosol generator. These OEM modules can be customized to suit your needs and integrated into your machines, ensuring optimal performance and efficiency.
At SinapTec, our expertise extends beyond providing off-the-shelf solutions. Our engineering office boasts a team of highly skilled professionals capable of designing, developing, and manufacturing ultrasonic OEM systems to meet your specific requirements. With our years of experience in ultrasonic technology, we have the knowledge and capabilities to handle even the most complex challenges.
Contact us today to learn more about how we can help you incorporate ultrasonic spraying into your manufacturing process seamlessly and effectively.
