Industrial Ultrasonic Transducers for Professional Cleaning Tanks

SinapTec  specializes in advanced industrial ultrasonic cleaning technology, offering ultrasonic transducers that transform cleaning processes. Our French-engineered and manufactured transducers , with continuous power up to 100 W, deliver superior performance through precision cavitation and outstanding energy efficiency. Whether you need ultrasonic cleaning solutions for electronics, medical devices, or heavy industrial equipment, our transducers provide reliable, cost-effective results.

SinapTec’s ultrasonic transducers are distinguished by:​

🔹Economic solution, adaptable to existing tanks

Our ultrasonic transducers easily adapt to existing ultrasonic cleaning systems, offering an efficient solution without significant modifications.​

🔹Layout of the transducers optimized with each requirement

The placement and configuration of ultrasonic transducers are carefully customized for each application. This optimization ensures optimal energy distribution and consistent cleaning results.

🔹 A design engineered for optimum performance

The transducer system employs advanced engineering for optimal efficiency, ensuring stable frequencies and high energy conversion. This design delivers powerful, uniform cavitation while reducing cleaning time.

🔹 Bonding on tanks supplied by customer (on request, the tanks can be supplied)

If the customer provides their own cleaning tank, the transducers can be bonded directly onto it to integrate ultrasonic cleaning capabilities. Or SinapTec can design and supply custom tanks with integrated transducers for a turnkey solution.

🔹 Warranty: 12 months

Covered by a 12-month warranty for quality, durability, and performance assurance.

🔹 Designed and manufactured in France

All our products are designed and manufactured in France, ensuring high-quality standards and recognized expertise.​

Ultrasonic transducers for cleaning tanks operate on a simple yet highly effective mechanism based on the piezoelectric effect:​

🔹Energy Transformation: The transducer converts electrical energy into high-frequency mechanical vibrations using piezoelectric crystals.​

🔹Cavitation Production: These high-frequency vibrations propagate through the tank’s liquid, creating microbubbles via cavitation.​

🔹Uniform and Precise Cleaning: The bubbles implode on object surfaces, effectively removing grease, residues, and impurities, even in hard-to-reach areas. This process ensures non-aggressive cleaning without damaging surfaces.​

SinapTec transducers are utilized across various sectors to meet specific cleaning needs:​

🔹Electronics: They enable meticulous cleaning of delicate components like printed circuits or electronic connectors without damaging sensitive materials.​

🔹Optics: They are used to precisely eliminate residues, dust, or fingerprints on lenses, optical glasses, or precision equipment.​

🔹Medical Industry: They ensure the cleanliness of surgical instruments, implants, and other medical equipment requiring high hygiene standards.​

🔹General Industry: They are suitable for careful cleaning of mechanical parts, industrial molds, and other complex equipment, effectively removing embedded grease and deposits.​

Implemented in these diverse applications, our ultrasonic transducers have demonstrated their adaptability to various contexts, from precision cleaning tasks to the most demanding industrial environments.​

1.Optimal Distribution of Transducers

The transducer must be compatible with the tank used to maximize efficiency. A strategic arrangement of transducers on the tank walls ensures homogeneous distribution of ultrasounds.

2.Ultrasonic Transducer Power

When choosing a transducer, it’s essential to verify its capacity to provide power suitable for the size and configuration of the cleaning tank. Insufficient power could compromise cleaning efficiency, while excessive power could damage sensitive parts.

The useful power for cleaning depends on the objects to be treated and is generally between 3 W/L and 20 W/L.

3.Ultrasonic Frequencies

The choice of ultrasonic frequency is determined by the type of residues to be removed and the objects to be cleaned. Here are the main frequency categories and their applications:

🔹Low Frequencies (20-30 kHz): Ideal for removing large contaminants, they produce powerful cavitation bubbles capable of dislodging embedded deposits on robust surfaces. These frequencies are suitable for industrial environments requiring intensive cleaning action.​

🔹Medium Frequencies (35-80 kHz): Recommended for eliminating small contaminants, they generate smaller and less energetic cavitation bubbles. This frequency range is ideal for fragile objects or medical equipment requiring gentle cleaning.​

🔹Megasonic Frequencies (0.5MHz – 3MHz):

These frequencies enable ultra-precise cleaning, suitable for demanding applications:​

• • Removing microscopic particles (< 1 µm) from electronic or optical components.​
  • Eliminating light chemical deposits, such as solvents or industrial residues.​
  • Removing biofilms and organic matter from delicate surfaces.​
  • Cleaning fine oils and greases present on complex parts.​
  • Removing metallic or polymeric residues resulting from manufacturing processes.​

Megasonic frequencies are ideal for sectors like semiconductors, biotech, and optics, where precision and cleanliness are essential.​

4.Operating Conditions

Your working environment may impose specific constraints:​

🔹High Temperatures: Choose transducers made with resistant materials to ensure their durability.​

🔹Exposure to Chemicals: Our solutions utilize mounting processes and materials adapted to withstand demanding environments.​

5.Number of Transducers

For a frequency range between 20-40 kHz, the average power of a transducer is about 50 W.​

The number of transducers required depends on the desired power density (W/L) and the volume of your tank. For example:​

For a 10-liter tank with a power density set at 20 W/L, the total required power will be 200 W. Theoretically, four transducers of 50 W each would be needed to achieve this power.​

This configuration allows for adjusting the power to the tank’s volume to ensure homogeneous and effective cleaning.​

For your specific needs, feel free to contact us.​

Want to learn more about our ultrasonic cleaning products? Visit our dedicated page or speak directly with our experts to find the ideal solution that meets your requirements.